Post card mailer for original 1947 company
My father started a screen printing company in 1947 right after he returned from his tour in the Philippines in WW2 as an engineer. He specialized in printing on plastic which was rather new at this time. His expertise was in printing vinyl baby mattresses. This was before the use of screen printing presses so everything was printed with a hand squeegee. Baby mattresses are rather large which required my father to hire very tall individuals with long arms with enough reach to print these large sheets of plastic. It must have been a sight to see my father at 5’ 8” with his crew of 6’ 4” or taller. My brother and I bought the business in about 1972 and sold it in 1996. We continued working for the company as employees, but after about a year, I decided to move on. I was brought up in my dad’s business. I remember my dad’s giant employees swinging me in the air over their heads. I had screen printing in my blood. A nice thing about screen printing is that you can print on just about anything. It might not always be the fastest way to print, but with the inks available and Rube Goldberg fixturing, nothing is impossible.
I needed something to keep me busy, so I decided to start another screen printing business as a hobby. I set up a little office in my basement with a phone and a desk. My son Brian set up a web page for Impro when he was a freshman in high school. We thought bumper stickers and decals would be nice easy products to manufacture and sell. Little did we know that we were about the first company on the internet that advertised these products. We were overwhelmed with requests for quotations. I quickly bought a small screen printing press and someone gave me a hand operated “guillotine” cutting machine from the late 1800’s. A friend of mine owned a helicopter charter service and let me set up my press in his hanger. This only lasted a few months until I found a small 1500 sq. ft. space to set up my operation. There was a lot of artwork required to produce bumper stickers and decals so I hired my son and one of his friends to work after school while I ran the press and did the cutting. It was not long before I took a larger 3500 sq. ft. space in the same building and then an additional 3500 sq. ft. I bought more presses, set up screen making and hired a few employees. We started to receive some pretty large orders. A couple of noteworthy ones were for NATO and Menards Racing team. We made labels that went on all the NATO troop’s badges. I would ship FedEx to Croatia and FedEx would check and see if they were shooting before accepting the packages. The Menards bumper stickers were an order for almost a million bumper stickers that we printed and then cut on my old hand cutter.
We are now in an almost 14,000 sq. ft. building. The type of business we do changes very quickly. With the new digital printing technology many of the types of printing we used to do has gone away. Not much 4 color process work is now screen printed. However, we always seem to be able to replace work that has disappeared. We do a lot of work for companies that make credit and gift cards. We flood coat, metallic, pearlescent and opaque white on sheets of rigid vinyl that are then sent off to be offset printed, laminated and cut into credit and gift cards. We are coating enough sheets of rigid vinyl every month to make 5 to 10 million cards. We still continue to print scratch off panels for game cards, gloss and matte spot coatings for the offset industry for brochures, book covers and advertisements. We also print acrylic and other types of plastics for POP, meat case dividers for grocery stores and unusual items such coolers and metal arcade game panels. We have developed a method of making free floating letters and designs with a raised or domed look to them which have become very popular with the liquor industry. We like the challenge of the unusual. It keeps things fun and interesting.
Owner - Impro Graphics